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EN AC-45100 Aluminum vs. S43932 Stainless Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while S43932 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is S43932 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
160
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.0 to 2.8
25
Fatigue Strength, MPa 82 to 99
160
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 300 to 360
460
Tensile Strength: Yield (Proof), MPa 210 to 320
230

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 170
890
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 550
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 140
23
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 95
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.9
2.7
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1100
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
96
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
17
Strength to Weight: Bending, points 35 to 39
17
Thermal Diffusivity, mm2/s 54
6.3
Thermal Shock Resistance, points 14 to 16
16

Alloy Composition

Aluminum (Al), % 88 to 92.8
0 to 0.15
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
76.7 to 83
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Nickel (Ni), % 0 to 0.1
0 to 0.5
Niobium (Nb), % 0
0.2 to 0.75
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0.2 to 0.75
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0