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EN AC-45100 Aluminum vs. S45000 Stainless Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while S45000 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
280 to 410
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.0 to 2.8
6.8 to 14
Fatigue Strength, MPa 82 to 99
330 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 300 to 360
980 to 1410
Tensile Strength: Yield (Proof), MPa 210 to 320
580 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 170
840
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 550
1390
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 140
17
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.9
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1100
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
94 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
850 to 4400
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
35 to 50
Strength to Weight: Bending, points 35 to 39
28 to 36
Thermal Diffusivity, mm2/s 54
4.5
Thermal Shock Resistance, points 14 to 16
33 to 47

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
14 to 16
Copper (Cu), % 2.6 to 3.6
1.3 to 1.8
Iron (Fe), % 0 to 0.6
72.1 to 79.3
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0 to 0.1
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0