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EN AC-45100 Aluminum vs. S66286 Stainless Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while S66286 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is S66286 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.0 to 2.8
17 to 40
Fatigue Strength, MPa 82 to 99
240 to 410
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 300 to 360
620 to 1020
Tensile Strength: Yield (Proof), MPa 210 to 320
280 to 670

Thermal Properties

Latent Heat of Fusion, J/g 470
300
Maximum Temperature: Mechanical, °C 170
920
Melting Completion (Liquidus), °C 630
1430
Melting Onset (Solidus), °C 550
1370
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 140
15
Thermal Expansion, µm/m-K 22
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.2

Otherwise Unclassified Properties

Base Metal Price, % relative 10
26
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 7.9
6.0
Embodied Energy, MJ/kg 150
87
Embodied Water, L/kg 1100
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
150 to 200
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
190 to 1150
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 30 to 35
22 to 36
Strength to Weight: Bending, points 35 to 39
20 to 28
Thermal Diffusivity, mm2/s 54
4.0
Thermal Shock Resistance, points 14 to 16
13 to 22

Alloy Composition

Aluminum (Al), % 88 to 92.8
0 to 0.35
Boron (B), % 0
0.0010 to 0.010
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
13.5 to 16
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
49.1 to 59.5
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
0 to 2.0
Molybdenum (Mo), % 0
1.0 to 1.5
Nickel (Ni), % 0 to 0.1
24 to 27
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
1.9 to 2.4
Vanadium (V), % 0
0.1 to 0.5
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0