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EN AC-45100 Aluminum vs. S82441 Stainless Steel

EN AC-45100 aluminum belongs to the aluminum alloys classification, while S82441 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is S82441 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
250
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.0 to 2.8
28
Fatigue Strength, MPa 82 to 99
400
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
79
Tensile Strength: Ultimate (UTS), MPa 300 to 360
760
Tensile Strength: Yield (Proof), MPa 210 to 320
550

Thermal Properties

Latent Heat of Fusion, J/g 470
290
Maximum Temperature: Mechanical, °C 170
1090
Melting Completion (Liquidus), °C 630
1430
Melting Onset (Solidus), °C 550
1380
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 140
15
Thermal Expansion, µm/m-K 22
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
16
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.9
3.2
Embodied Energy, MJ/kg 150
45
Embodied Water, L/kg 1100
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
190
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
740
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 30 to 35
27
Strength to Weight: Bending, points 35 to 39
24
Thermal Diffusivity, mm2/s 54
3.9
Thermal Shock Resistance, points 14 to 16
21

Alloy Composition

Aluminum (Al), % 88 to 92.8
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
23 to 25
Copper (Cu), % 2.6 to 3.6
0.1 to 0.8
Iron (Fe), % 0 to 0.6
62.6 to 70.2
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.15 to 0.45
0
Manganese (Mn), % 0 to 0.55
2.5 to 4.0
Molybdenum (Mo), % 0
1.0 to 2.0
Nickel (Ni), % 0 to 0.1
3.0 to 4.5
Nitrogen (N), % 0
0.2 to 0.3
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 4.5 to 6.0
0 to 0.7
Sulfur (S), % 0
0 to 0.0050
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0