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EN AC-45100 Aluminum vs. Zamak 2

EN AC-45100 aluminum belongs to the aluminum alloys classification, while Zamak 2 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is Zamak 2.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
100
Elastic (Young's, Tensile) Modulus, GPa 72
87
Elongation at Break, % 1.0 to 2.8
6.0
Fatigue Strength, MPa 82 to 99
59
Poisson's Ratio 0.33
0.26
Shear Modulus, GPa 27
33
Tensile Strength: Ultimate (UTS), MPa 300 to 360
360
Tensile Strength: Yield (Proof), MPa 210 to 320
270

Thermal Properties

Latent Heat of Fusion, J/g 470
130
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 630
390
Melting Onset (Solidus), °C 550
380
Specific Heat Capacity, J/kg-K 890
410
Thermal Conductivity, W/m-K 140
110
Thermal Expansion, µm/m-K 22
28

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
25
Electrical Conductivity: Equal Weight (Specific), % IACS 95
35

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 2.8
6.5
Embodied Carbon, kg CO2/kg material 7.9
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1100
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
20
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
420
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 49
23
Strength to Weight: Axial, points 30 to 35
15
Strength to Weight: Bending, points 35 to 39
17
Thermal Diffusivity, mm2/s 54
41
Thermal Shock Resistance, points 14 to 16
11

Alloy Composition

Aluminum (Al), % 88 to 92.8
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 2.6 to 3.6
2.5 to 3.3
Iron (Fe), % 0 to 0.6
0 to 0.1
Lead (Pb), % 0 to 0.1
0 to 0.0050
Magnesium (Mg), % 0.15 to 0.45
0.020 to 0.060
Manganese (Mn), % 0 to 0.55
0
Nickel (Ni), % 0 to 0.1
0 to 0.020
Silicon (Si), % 4.5 to 6.0
0 to 0.030
Tin (Sn), % 0 to 0.050
0 to 0.0030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
92.2 to 94
Residuals, % 0 to 0.15
0