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EN AC-45100 Aluminum vs. Zamak 7

EN AC-45100 aluminum belongs to the aluminum alloys classification, while Zamak 7 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45100 aluminum and the bottom bar is Zamak 7.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 97 to 130
80
Elastic (Young's, Tensile) Modulus, GPa 72
86
Elongation at Break, % 1.0 to 2.8
13
Fatigue Strength, MPa 82 to 99
47
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 27
33
Tensile Strength: Ultimate (UTS), MPa 300 to 360
280
Tensile Strength: Yield (Proof), MPa 210 to 320
250

Thermal Properties

Latent Heat of Fusion, J/g 470
120
Maximum Temperature: Mechanical, °C 170
95
Melting Completion (Liquidus), °C 630
390
Melting Onset (Solidus), °C 550
380
Specific Heat Capacity, J/kg-K 890
410
Thermal Conductivity, W/m-K 140
110
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
27
Electrical Conductivity: Equal Weight (Specific), % IACS 95
38

Otherwise Unclassified Properties

Base Metal Price, % relative 10
11
Density, g/cm3 2.8
6.4
Embodied Carbon, kg CO2/kg material 7.9
3.0
Embodied Energy, MJ/kg 150
57
Embodied Water, L/kg 1100
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.5 to 7.6
36
Resilience: Unit (Modulus of Resilience), kJ/m3 290 to 710
370
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 49
23
Strength to Weight: Axial, points 30 to 35
12
Strength to Weight: Bending, points 35 to 39
15
Thermal Diffusivity, mm2/s 54
43
Thermal Shock Resistance, points 14 to 16
8.6

Alloy Composition

Aluminum (Al), % 88 to 92.8
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0020
Copper (Cu), % 2.6 to 3.6
0 to 0.25
Iron (Fe), % 0 to 0.6
0 to 0.075
Lead (Pb), % 0 to 0.1
0 to 0.0030
Magnesium (Mg), % 0.15 to 0.45
0.0050 to 0.020
Manganese (Mn), % 0 to 0.55
0
Nickel (Ni), % 0 to 0.1
0.0050 to 0.020
Silicon (Si), % 4.5 to 6.0
0
Tin (Sn), % 0 to 0.050
0 to 0.0010
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
95.3 to 96.5
Residuals, % 0 to 0.15
0