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EN AC-45300 Aluminum vs. SAE-AISI O2 Steel

EN AC-45300 aluminum belongs to the aluminum alloys classification, while SAE-AISI O2 steel belongs to the iron alloys. There are 23 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45300 aluminum and the bottom bar is SAE-AISI O2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
190
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 220 to 290
640 to 2050

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Melting Completion (Liquidus), °C 630
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 150
43
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.0
1.8
Embodied Energy, MJ/kg 150
26
Embodied Water, L/kg 1120
50

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 23 to 29
23 to 73
Strength to Weight: Bending, points 30 to 35
21 to 46
Thermal Diffusivity, mm2/s 60
12
Thermal Shock Resistance, points 10 to 13
22 to 70

Alloy Composition

Aluminum (Al), % 90.2 to 94.2
0
Carbon (C), % 0
0.85 to 1.0
Chromium (Cr), % 0
0 to 0.5
Copper (Cu), % 1.0 to 1.5
0 to 0.25
Iron (Fe), % 0 to 0.65
95 to 97.8
Lead (Pb), % 0 to 0.15
0
Magnesium (Mg), % 0.35 to 0.65
0
Manganese (Mn), % 0 to 0.55
1.4 to 1.8
Molybdenum (Mo), % 0
0 to 0.3
Nickel (Ni), % 0 to 0.25
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 4.5 to 5.5
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 0.3
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0