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EN AC-45300 Aluminum vs. S44627 Stainless Steel

EN AC-45300 aluminum belongs to the aluminum alloys classification, while S44627 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45300 aluminum and the bottom bar is S44627 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 94 to 120
170
Elastic (Young's, Tensile) Modulus, GPa 71
200
Elongation at Break, % 1.0 to 2.8
24
Fatigue Strength, MPa 59 to 72
200
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 220 to 290
490
Tensile Strength: Yield (Proof), MPa 150 to 230
300

Thermal Properties

Latent Heat of Fusion, J/g 470
290
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 590
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 150
17
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 36
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 120
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
14
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.0
2.9
Embodied Energy, MJ/kg 150
41
Embodied Water, L/kg 1120
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 5.6
100
Resilience: Unit (Modulus of Resilience), kJ/m3 160 to 390
220
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 23 to 29
18
Strength to Weight: Bending, points 30 to 35
18
Thermal Diffusivity, mm2/s 60
4.6
Thermal Shock Resistance, points 10 to 13
16

Alloy Composition

Aluminum (Al), % 90.2 to 94.2
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
25 to 27.5
Copper (Cu), % 1.0 to 1.5
0 to 0.2
Iron (Fe), % 0 to 0.65
69.2 to 74.2
Lead (Pb), % 0 to 0.15
0
Magnesium (Mg), % 0.35 to 0.65
0
Manganese (Mn), % 0 to 0.55
0 to 0.4
Molybdenum (Mo), % 0
0.75 to 1.5
Nickel (Ni), % 0 to 0.25
0 to 0.5
Niobium (Nb), % 0
0.050 to 0.2
Nitrogen (N), % 0
0 to 0.015
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 4.5 to 5.5
0 to 0.4
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0