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EN AC-45400 Aluminum vs. EN 1.0038 Steel

EN AC-45400 aluminum belongs to the aluminum alloys classification, while EN 1.0038 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45400 aluminum and the bottom bar is EN 1.0038 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 86
110 to 120
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 6.7
23 to 25
Fatigue Strength, MPa 55
140 to 160
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 260
380 to 430
Tensile Strength: Yield (Proof), MPa 130
200 to 220

Thermal Properties

Latent Heat of Fusion, J/g 470
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 560
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 140
49
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 95
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.1
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.8
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1100
48

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
72 to 88
Resilience: Unit (Modulus of Resilience), kJ/m3 110
110 to 130
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 25
13 to 15
Strength to Weight: Bending, points 32
15 to 16
Thermal Diffusivity, mm2/s 54
13
Thermal Shock Resistance, points 12
12 to 13

Alloy Composition

Aluminum (Al), % 88.4 to 92.9
0
Carbon (C), % 0
0 to 0.23
Chromium (Cr), % 0
0 to 0.3
Copper (Cu), % 2.6 to 3.6
0 to 0.6
Iron (Fe), % 0 to 0.6
97.1 to 100
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.55
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.080
Nickel (Ni), % 0 to 0.1
0 to 0.3
Nitrogen (N), % 0
0 to 0.014
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 4.5 to 6.0
0 to 0.55
Sulfur (S), % 0
0 to 0.045
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0