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EN AC-45400 Aluminum vs. EN 1.3549 Stainless Steel

EN AC-45400 aluminum belongs to the aluminum alloys classification, while EN 1.3549 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45400 aluminum and the bottom bar is EN 1.3549 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 86
220
Elastic (Young's, Tensile) Modulus, GPa 72
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 260
730

Thermal Properties

Latent Heat of Fusion, J/g 470
280
Maximum Temperature: Mechanical, °C 170
910
Melting Completion (Liquidus), °C 630
1430
Melting Onset (Solidus), °C 560
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 140
21
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.7

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.8
2.6
Embodied Energy, MJ/kg 150
37
Embodied Water, L/kg 1100
130

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 25
27
Strength to Weight: Bending, points 32
24
Thermal Diffusivity, mm2/s 54
5.6
Thermal Shock Resistance, points 12
26

Alloy Composition

Aluminum (Al), % 88.4 to 92.9
0
Carbon (C), % 0
0.85 to 1.0
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
77.5 to 82
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Molybdenum (Mo), % 0
0.9 to 1.3
Nickel (Ni), % 0 to 0.1
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0.070 to 0.12
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0