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EN AC-45400 Aluminum vs. Solder Alloy 116

EN AC-45400 aluminum belongs to the aluminum alloys classification, while solder alloy 116 belongs to the otherwise unclassified metals. There are 25 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45400 aluminum and the bottom bar is solder alloy 116.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 86
12
Elastic (Young's, Tensile) Modulus, GPa 72
26
Elongation at Break, % 6.7
18
Poisson's Ratio 0.33
0.42
Shear Modulus, GPa 27
9.3
Tensile Strength: Ultimate (UTS), MPa 260
34

Thermal Properties

Latent Heat of Fusion, J/g 470
34
Melting Completion (Liquidus), °C 630
260
Melting Onset (Solidus), °C 560
180
Specific Heat Capacity, J/kg-K 880
160
Thermal Conductivity, W/m-K 140
41
Thermal Expansion, µm/m-K 22
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
9.3
Electrical Conductivity: Equal Weight (Specific), % IACS 95
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
90
Density, g/cm3 2.8
10
Embodied Carbon, kg CO2/kg material 7.8
7.2
Embodied Energy, MJ/kg 150
120
Embodied Water, L/kg 1100
690

Common Calculations

Stiffness to Weight: Axial, points 14
1.5
Stiffness to Weight: Bending, points 49
9.8
Strength to Weight: Axial, points 25
0.94
Strength to Weight: Bending, points 32
2.3
Thermal Diffusivity, mm2/s 54
26
Thermal Shock Resistance, points 12
3.4

Alloy Composition

Aluminum (Al), % 88.4 to 92.9
0 to 0.0010
Antimony (Sb), % 0
0 to 0.5
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.25
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 2.6 to 3.6
0 to 0.080
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.6
0 to 0.020
Lead (Pb), % 0 to 0.1
68.4 to 70.5
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.55
0
Nickel (Ni), % 0 to 0.1
0 to 0.010
Silicon (Si), % 4.5 to 6.0
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0 to 0.050
29.5 to 30.5
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0 to 0.0010
Residuals, % 0 to 0.15
0