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EN AC-45400 Aluminum vs. SAE-AISI D7 Steel

EN AC-45400 aluminum belongs to the aluminum alloys classification, while SAE-AISI D7 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45400 aluminum and the bottom bar is SAE-AISI D7 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 260
800 to 2120

Thermal Properties

Latent Heat of Fusion, J/g 470
270
Melting Completion (Liquidus), °C 630
1440
Melting Onset (Solidus), °C 560
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 140
27
Thermal Expansion, µm/m-K 22
11

Otherwise Unclassified Properties

Base Metal Price, % relative 10
10
Density, g/cm3 2.8
7.6
Embodied Carbon, kg CO2/kg material 7.8
11
Embodied Energy, MJ/kg 150
180
Embodied Water, L/kg 1100
130

Common Calculations

Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 25
29 to 78
Strength to Weight: Bending, points 32
25 to 48
Thermal Diffusivity, mm2/s 54
7.4
Thermal Shock Resistance, points 12
27 to 72

Alloy Composition

Aluminum (Al), % 88.4 to 92.9
0
Carbon (C), % 0
2.2 to 2.5
Chromium (Cr), % 0
11.5 to 13.5
Copper (Cu), % 2.6 to 3.6
0 to 0.25
Iron (Fe), % 0 to 0.6
76.6 to 81.9
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.55
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.1
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 4.5 to 6.0
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
3.8 to 4.4
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0