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EN AC-45400 Aluminum vs. N08535 Stainless Steel

EN AC-45400 aluminum belongs to the aluminum alloys classification, while N08535 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45400 aluminum and the bottom bar is N08535 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 6.7
46
Fatigue Strength, MPa 55
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 260
570
Tensile Strength: Yield (Proof), MPa 130
240

Thermal Properties

Latent Heat of Fusion, J/g 470
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 630
1420
Melting Onset (Solidus), °C 560
1370
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 140
13
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
1.7
Electrical Conductivity: Equal Weight (Specific), % IACS 95
1.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
36
Density, g/cm3 2.8
8.1
Embodied Carbon, kg CO2/kg material 7.8
6.3
Embodied Energy, MJ/kg 150
87
Embodied Water, L/kg 1100
230

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
210
Resilience: Unit (Modulus of Resilience), kJ/m3 110
140
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 25
20
Strength to Weight: Bending, points 32
19
Thermal Diffusivity, mm2/s 54
3.3
Thermal Shock Resistance, points 12
13

Alloy Composition

Aluminum (Al), % 88.4 to 92.9
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
24 to 27
Copper (Cu), % 2.6 to 3.6
0 to 1.5
Iron (Fe), % 0 to 0.6
29.4 to 44.5
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Molybdenum (Mo), % 0
2.5 to 4.0
Nickel (Ni), % 0 to 0.1
29 to 36.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 4.5 to 6.0
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0