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EN AC-45400 Aluminum vs. S20161 Stainless Steel

EN AC-45400 aluminum belongs to the aluminum alloys classification, while S20161 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45400 aluminum and the bottom bar is S20161 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 86
250
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 6.7
46
Fatigue Strength, MPa 55
360
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 260
980
Tensile Strength: Yield (Proof), MPa 130
390

Thermal Properties

Latent Heat of Fusion, J/g 470
330
Maximum Temperature: Mechanical, °C 170
870
Melting Completion (Liquidus), °C 630
1380
Melting Onset (Solidus), °C 560
1330
Specific Heat Capacity, J/kg-K 880
490
Thermal Conductivity, W/m-K 140
15
Thermal Expansion, µm/m-K 22
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 2.8
7.5
Embodied Carbon, kg CO2/kg material 7.8
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1100
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
360
Resilience: Unit (Modulus of Resilience), kJ/m3 110
390
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
26
Strength to Weight: Axial, points 25
36
Strength to Weight: Bending, points 32
29
Thermal Diffusivity, mm2/s 54
4.0
Thermal Shock Resistance, points 12
22

Alloy Composition

Aluminum (Al), % 88.4 to 92.9
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
15 to 18
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
65.6 to 73.9
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.55
4.0 to 6.0
Nickel (Ni), % 0 to 0.1
4.0 to 6.0
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 4.5 to 6.0
3.0 to 4.0
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0