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EN AC-45400 Aluminum vs. S34565 Stainless Steel

EN AC-45400 aluminum belongs to the aluminum alloys classification, while S34565 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45400 aluminum and the bottom bar is S34565 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 86
200
Elastic (Young's, Tensile) Modulus, GPa 72
210
Elongation at Break, % 6.7
39
Fatigue Strength, MPa 55
400
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 260
900
Tensile Strength: Yield (Proof), MPa 130
470

Thermal Properties

Latent Heat of Fusion, J/g 470
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 630
1420
Melting Onset (Solidus), °C 560
1380
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 140
12
Thermal Expansion, µm/m-K 22
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 30
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
28
Density, g/cm3 2.8
7.9
Embodied Carbon, kg CO2/kg material 7.8
5.3
Embodied Energy, MJ/kg 150
73
Embodied Water, L/kg 1100
210

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 14
300
Resilience: Unit (Modulus of Resilience), kJ/m3 110
540
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 25
32
Strength to Weight: Bending, points 32
26
Thermal Diffusivity, mm2/s 54
3.2
Thermal Shock Resistance, points 12
22

Alloy Composition

Aluminum (Al), % 88.4 to 92.9
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
23 to 25
Copper (Cu), % 2.6 to 3.6
0
Iron (Fe), % 0 to 0.6
43.2 to 51.6
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0 to 0.050
0
Manganese (Mn), % 0 to 0.55
5.0 to 7.0
Molybdenum (Mo), % 0
4.0 to 5.0
Nickel (Ni), % 0 to 0.1
16 to 18
Niobium (Nb), % 0
0 to 0.1
Nitrogen (N), % 0
0.4 to 0.6
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 4.5 to 6.0
0 to 1.0
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0