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EN AC-45500 Aluminum vs. EN 1.4592 Stainless Steel

EN AC-45500 aluminum belongs to the aluminum alloys classification, while EN 1.4592 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45500 aluminum and the bottom bar is EN 1.4592 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 2.8
23
Fatigue Strength, MPa 80
340
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
82
Tensile Strength: Ultimate (UTS), MPa 320
630
Tensile Strength: Yield (Proof), MPa 250
500

Thermal Properties

Latent Heat of Fusion, J/g 500
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 600
1410
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 150
17
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
18
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
3.8
Embodied Energy, MJ/kg 150
52
Embodied Water, L/kg 1110
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.2
130
Resilience: Unit (Modulus of Resilience), kJ/m3 430
610
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 53
26
Strength to Weight: Axial, points 34
23
Strength to Weight: Bending, points 40
21
Thermal Diffusivity, mm2/s 65
4.6
Thermal Shock Resistance, points 15
20

Alloy Composition

Aluminum (Al), % 90.6 to 93.1
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
28 to 30
Copper (Cu), % 0.2 to 0.7
0
Iron (Fe), % 0 to 0.25
62.6 to 68.4
Magnesium (Mg), % 0.2 to 0.45
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nitrogen (N), % 0
0 to 0.045
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.2
0.15 to 0.8
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0