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EN AC-45500 Aluminum vs. Solder Alloy 801

EN AC-45500 aluminum belongs to the aluminum alloys classification, while solder alloy 801 belongs to the otherwise unclassified metals. There are 24 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45500 aluminum and the bottom bar is solder alloy 801.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
22
Elastic (Young's, Tensile) Modulus, GPa 70
53
Elongation at Break, % 2.8
33
Poisson's Ratio 0.33
0.35
Shear Modulus, GPa 26
20
Tensile Strength: Ultimate (UTS), MPa 320
55

Thermal Properties

Latent Heat of Fusion, J/g 500
64
Melting Completion (Liquidus), °C 610
200
Melting Onset (Solidus), °C 600
200
Specific Heat Capacity, J/kg-K 900
240
Thermal Conductivity, W/m-K 150
61
Thermal Expansion, µm/m-K 22
22

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
15
Electrical Conductivity: Equal Weight (Specific), % IACS 110
19

Otherwise Unclassified Properties

Density, g/cm3 2.6
7.2
Embodied Carbon, kg CO2/kg material 8.0
14
Embodied Energy, MJ/kg 150
240
Embodied Water, L/kg 1110
1140

Common Calculations

Stiffness to Weight: Axial, points 15
4.1
Stiffness to Weight: Bending, points 53
17
Strength to Weight: Axial, points 34
2.1
Strength to Weight: Bending, points 40
4.4
Thermal Diffusivity, mm2/s 65
36
Thermal Shock Resistance, points 15
3.3

Alloy Composition

Aluminum (Al), % 90.6 to 93.1
0 to 0.0010
Antimony (Sb), % 0
0 to 0.1
Arsenic (As), % 0
0 to 0.030
Bismuth (Bi), % 0
0 to 0.1
Cadmium (Cd), % 0
0 to 0.0020
Copper (Cu), % 0.2 to 0.7
0 to 0.050
Gold (Au), % 0
0 to 0.050
Indium (In), % 0
0 to 0.1
Iron (Fe), % 0 to 0.25
0 to 0.020
Lead (Pb), % 0
0 to 0.070
Magnesium (Mg), % 0.2 to 0.45
0
Manganese (Mn), % 0 to 0.15
0
Nickel (Ni), % 0
0 to 0.010
Silicon (Si), % 6.5 to 7.5
0
Silver (Ag), % 0
0 to 0.1
Tin (Sn), % 0
89.9 to 91.5
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.070
8.5 to 9.5
Residuals, % 0 to 0.1
0