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EN AC-45500 Aluminum vs. S24000 Stainless Steel

EN AC-45500 aluminum belongs to the aluminum alloys classification, while S24000 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45500 aluminum and the bottom bar is S24000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
210
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 2.8
39
Fatigue Strength, MPa 80
370
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Tensile Strength: Ultimate (UTS), MPa 320
770
Tensile Strength: Yield (Proof), MPa 250
430

Thermal Properties

Latent Heat of Fusion, J/g 500
280
Maximum Temperature: Mechanical, °C 170
910
Melting Completion (Liquidus), °C 610
1390
Melting Onset (Solidus), °C 600
1350
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 22
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.6
7.6
Embodied Carbon, kg CO2/kg material 8.0
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1110
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.2
260
Resilience: Unit (Modulus of Resilience), kJ/m3 430
470
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 34
28
Strength to Weight: Bending, points 40
24
Thermal Shock Resistance, points 15
16

Alloy Composition

Aluminum (Al), % 90.6 to 93.1
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
17 to 19
Copper (Cu), % 0.2 to 0.7
0
Iron (Fe), % 0 to 0.25
61.5 to 69
Magnesium (Mg), % 0.2 to 0.45
0
Manganese (Mn), % 0 to 0.15
11.5 to 14.5
Nickel (Ni), % 0
2.3 to 3.7
Nitrogen (N), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 6.5 to 7.5
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0