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EN AC-45500 Aluminum vs. S31254 Stainless Steel

EN AC-45500 aluminum belongs to the aluminum alloys classification, while S31254 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45500 aluminum and the bottom bar is S31254 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
190
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 2.8
40
Fatigue Strength, MPa 80
290
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 320
720
Tensile Strength: Yield (Proof), MPa 250
330

Thermal Properties

Latent Heat of Fusion, J/g 500
300
Maximum Temperature: Mechanical, °C 170
1090
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
460
Thermal Conductivity, W/m-K 150
14
Thermal Expansion, µm/m-K 22
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
28
Density, g/cm3 2.6
8.0
Embodied Carbon, kg CO2/kg material 8.0
5.5
Embodied Energy, MJ/kg 150
74
Embodied Water, L/kg 1110
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.2
240
Resilience: Unit (Modulus of Resilience), kJ/m3 430
270
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 53
24
Strength to Weight: Axial, points 34
25
Strength to Weight: Bending, points 40
22
Thermal Diffusivity, mm2/s 65
3.8
Thermal Shock Resistance, points 15
15

Alloy Composition

Aluminum (Al), % 90.6 to 93.1
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0
19.5 to 20.5
Copper (Cu), % 0.2 to 0.7
0.5 to 1.0
Iron (Fe), % 0 to 0.25
51.4 to 56.3
Magnesium (Mg), % 0.2 to 0.45
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Molybdenum (Mo), % 0
6.0 to 6.5
Nickel (Ni), % 0
17.5 to 18.5
Nitrogen (N), % 0
0.18 to 0.22
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 6.5 to 7.5
0 to 0.8
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0