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EN AC-45500 Aluminum vs. S44735 Stainless Steel

EN AC-45500 aluminum belongs to the aluminum alloys classification, while S44735 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-45500 aluminum and the bottom bar is S44735 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 110
220
Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 2.8
21
Fatigue Strength, MPa 80
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
82
Tensile Strength: Ultimate (UTS), MPa 320
630
Tensile Strength: Yield (Proof), MPa 250
460

Thermal Properties

Latent Heat of Fusion, J/g 500
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 22
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
21
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 8.0
4.4
Embodied Energy, MJ/kg 150
61
Embodied Water, L/kg 1110
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 8.2
120
Resilience: Unit (Modulus of Resilience), kJ/m3 430
520
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 53
26
Strength to Weight: Axial, points 34
23
Strength to Weight: Bending, points 40
21
Thermal Shock Resistance, points 15
20

Alloy Composition

Aluminum (Al), % 90.6 to 93.1
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
28 to 30
Copper (Cu), % 0.2 to 0.7
0
Iron (Fe), % 0 to 0.25
60.7 to 68.4
Magnesium (Mg), % 0.2 to 0.45
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Molybdenum (Mo), % 0
3.6 to 4.2
Nickel (Ni), % 0
0 to 1.0
Niobium (Nb), % 0
0.2 to 1.0
Nitrogen (N), % 0
0 to 0.045
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 7.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0.2 to 1.0
Zinc (Zn), % 0 to 0.070
0
Residuals, % 0 to 0.1
0