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EN AC-46000 Aluminum vs. AISI 309 Stainless Steel

EN AC-46000 aluminum belongs to the aluminum alloys classification, while AISI 309 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46000 aluminum and the bottom bar is AISI 309 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
180 to 210
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.0
34 to 47
Fatigue Strength, MPa 110
250 to 280
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
78
Tensile Strength: Ultimate (UTS), MPa 270
600 to 710
Tensile Strength: Yield (Proof), MPa 160
260 to 350

Thermal Properties

Latent Heat of Fusion, J/g 530
290
Maximum Temperature: Mechanical, °C 180
980
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 530
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
16
Thermal Expansion, µm/m-K 21
15

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 82
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
19
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.6
3.6
Embodied Energy, MJ/kg 140
51
Embodied Water, L/kg 1040
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
200 to 230
Resilience: Unit (Modulus of Resilience), kJ/m3 170
170 to 310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
21 to 25
Strength to Weight: Bending, points 33
20 to 23
Thermal Diffusivity, mm2/s 42
4.3
Thermal Shock Resistance, points 12
14 to 16

Alloy Composition

Aluminum (Al), % 79.7 to 90
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0 to 0.15
22 to 24
Copper (Cu), % 2.0 to 4.0
0
Iron (Fe), % 0 to 1.3
58 to 66
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0 to 2.0
Nickel (Ni), % 0 to 0.55
12 to 15
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 8.0 to 11
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.2
0
Residuals, % 0 to 0.25
0