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EN AC-46000 Aluminum vs. EN 1.4542 Stainless Steel

EN AC-46000 aluminum belongs to the aluminum alloys classification, while EN 1.4542 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46000 aluminum and the bottom bar is EN 1.4542 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.0
5.7 to 20
Fatigue Strength, MPa 110
370 to 640
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Tensile Strength: Ultimate (UTS), MPa 270
880 to 1470
Tensile Strength: Yield (Proof), MPa 160
580 to 1300

Thermal Properties

Latent Heat of Fusion, J/g 530
280
Maximum Temperature: Mechanical, °C 180
860
Melting Completion (Liquidus), °C 620
1430
Melting Onset (Solidus), °C 530
1380
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
16
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 82
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 10
13
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.6
2.7
Embodied Energy, MJ/kg 140
39
Embodied Water, L/kg 1040
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
62 to 160
Resilience: Unit (Modulus of Resilience), kJ/m3 170
880 to 4360
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
31 to 52
Strength to Weight: Bending, points 33
26 to 37
Thermal Diffusivity, mm2/s 42
4.3
Thermal Shock Resistance, points 12
29 to 49

Alloy Composition

Aluminum (Al), % 79.7 to 90
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.15
15 to 17
Copper (Cu), % 2.0 to 4.0
3.0 to 5.0
Iron (Fe), % 0 to 1.3
69.6 to 79
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0 to 1.5
Molybdenum (Mo), % 0
0 to 0.6
Nickel (Ni), % 0 to 0.55
3.0 to 5.0
Niobium (Nb), % 0
0 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.0 to 11
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.2
0
Residuals, % 0 to 0.25
0