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EN AC-46000 Aluminum vs. SAE-AISI 9254 Steel

EN AC-46000 aluminum belongs to the aluminum alloys classification, while SAE-AISI 9254 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46000 aluminum and the bottom bar is SAE-AISI 9254 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
200
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.0
20
Fatigue Strength, MPa 110
280
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
72
Tensile Strength: Ultimate (UTS), MPa 270
660
Tensile Strength: Yield (Proof), MPa 160
410

Thermal Properties

Latent Heat of Fusion, J/g 530
270
Maximum Temperature: Mechanical, °C 180
410
Melting Completion (Liquidus), °C 620
1440
Melting Onset (Solidus), °C 530
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
46
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 82
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.2
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.6
1.5
Embodied Energy, MJ/kg 140
20
Embodied Water, L/kg 1040
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
110
Resilience: Unit (Modulus of Resilience), kJ/m3 170
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
24
Strength to Weight: Bending, points 33
22
Thermal Diffusivity, mm2/s 42
12
Thermal Shock Resistance, points 12
20

Alloy Composition

Aluminum (Al), % 79.7 to 90
0
Carbon (C), % 0
0.51 to 0.59
Chromium (Cr), % 0 to 0.15
0.6 to 0.8
Copper (Cu), % 2.0 to 4.0
0
Iron (Fe), % 0 to 1.3
96.1 to 97.1
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0.6 to 0.8
Nickel (Ni), % 0 to 0.55
0
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 8.0 to 11
1.2 to 1.6
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.2
0
Residuals, % 0 to 0.25
0