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EN AC-46000 Aluminum vs. SAE-AISI D4 Steel

EN AC-46000 aluminum belongs to the aluminum alloys classification, while SAE-AISI D4 steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46000 aluminum and the bottom bar is SAE-AISI D4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.0
8.4 to 15
Fatigue Strength, MPa 110
310 to 920
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
74
Tensile Strength: Ultimate (UTS), MPa 270
760 to 2060
Tensile Strength: Yield (Proof), MPa 160
470 to 1540

Thermal Properties

Latent Heat of Fusion, J/g 530
270
Melting Completion (Liquidus), °C 620
1430
Melting Onset (Solidus), °C 530
1380
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
31
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
4.2
Electrical Conductivity: Equal Weight (Specific), % IACS 82
5.0

Otherwise Unclassified Properties

Base Metal Price, % relative 10
8.0
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.6
3.3
Embodied Energy, MJ/kg 140
49
Embodied Water, L/kg 1040
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
100 to 160
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
27 to 75
Strength to Weight: Bending, points 33
24 to 47
Thermal Diffusivity, mm2/s 42
8.3
Thermal Shock Resistance, points 12
23 to 63

Alloy Composition

Aluminum (Al), % 79.7 to 90
0
Carbon (C), % 0
2.1 to 2.4
Chromium (Cr), % 0 to 0.15
11 to 13
Copper (Cu), % 2.0 to 4.0
0 to 0.25
Iron (Fe), % 0 to 1.3
80.6 to 86.3
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0 to 0.55
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 8.0 to 11
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 1.0
Zinc (Zn), % 0 to 1.2
0
Residuals, % 0 to 0.25
0