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EN AC-46100 Aluminum vs. AISI 410 Stainless Steel

EN AC-46100 aluminum belongs to the aluminum alloys classification, while AISI 410 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46100 aluminum and the bottom bar is AISI 410 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
190 to 240
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.0
16 to 22
Fatigue Strength, MPa 110
190 to 350
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Tensile Strength: Ultimate (UTS), MPa 270
520 to 770
Tensile Strength: Yield (Proof), MPa 160
290 to 580

Thermal Properties

Latent Heat of Fusion, J/g 550
270
Maximum Temperature: Mechanical, °C 180
710
Melting Completion (Liquidus), °C 600
1530
Melting Onset (Solidus), °C 540
1480
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 110
30
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 90
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
7.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 7.6
1.9
Embodied Energy, MJ/kg 140
27
Embodied Water, L/kg 1030
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
97 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 170
210 to 860
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 27
19 to 28
Strength to Weight: Bending, points 34
19 to 24
Thermal Diffusivity, mm2/s 44
8.1
Thermal Shock Resistance, points 12
18 to 26

Alloy Composition

Aluminum (Al), % 80.4 to 88.5
0
Carbon (C), % 0
0.080 to 0.15
Chromium (Cr), % 0 to 0.15
11.5 to 13.5
Copper (Cu), % 1.5 to 2.5
0
Iron (Fe), % 0 to 1.1
83.5 to 88.4
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0 to 0.3
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Nickel (Ni), % 0 to 0.45
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10 to 12
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.7
0
Residuals, % 0 to 0.25
0