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EN AC-46100 Aluminum vs. SAE-AISI 1020 Steel

EN AC-46100 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1020 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46100 aluminum and the bottom bar is SAE-AISI 1020 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
120 to 130
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.0
17 to 28
Fatigue Strength, MPa 110
180 to 250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Tensile Strength: Ultimate (UTS), MPa 270
430 to 460
Tensile Strength: Yield (Proof), MPa 160
240 to 380

Thermal Properties

Latent Heat of Fusion, J/g 550
250
Maximum Temperature: Mechanical, °C 180
400
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 540
1420
Specific Heat Capacity, J/kg-K 890
470
Thermal Conductivity, W/m-K 110
52
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
11
Electrical Conductivity: Equal Weight (Specific), % IACS 90
12

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.8
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 7.6
1.4
Embodied Energy, MJ/kg 140
18
Embodied Water, L/kg 1030
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
72 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 170
150 to 380
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 27
15 to 16
Strength to Weight: Bending, points 34
16 to 17
Thermal Diffusivity, mm2/s 44
14
Thermal Shock Resistance, points 12
13 to 14

Alloy Composition

Aluminum (Al), % 80.4 to 88.5
0
Carbon (C), % 0
0.18 to 0.23
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 1.5 to 2.5
0
Iron (Fe), % 0 to 1.1
99.08 to 99.52
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0 to 0.3
0
Manganese (Mn), % 0 to 0.55
0.3 to 0.6
Nickel (Ni), % 0 to 0.45
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 10 to 12
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.7
0
Residuals, % 0 to 0.25
0