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EN AC-46100 Aluminum vs. SAE-AISI 4340M Steel

EN AC-46100 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4340M steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46100 aluminum and the bottom bar is SAE-AISI 4340M steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
710
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.0
6.0
Fatigue Strength, MPa 110
690
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
72
Tensile Strength: Ultimate (UTS), MPa 270
2340
Tensile Strength: Yield (Proof), MPa 160
1240

Thermal Properties

Latent Heat of Fusion, J/g 550
280
Maximum Temperature: Mechanical, °C 180
430
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 540
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 110
38
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 90
9.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
3.9
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.6
1.9
Embodied Energy, MJ/kg 140
26
Embodied Water, L/kg 1030
55

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
120
Resilience: Unit (Modulus of Resilience), kJ/m3 170
4120
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 27
84
Strength to Weight: Bending, points 34
51
Thermal Diffusivity, mm2/s 44
10
Thermal Shock Resistance, points 12
70

Alloy Composition

Aluminum (Al), % 80.4 to 88.5
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0 to 0.15
0.7 to 1.0
Copper (Cu), % 1.5 to 2.5
0
Iron (Fe), % 0 to 1.1
93.3 to 94.8
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0 to 0.3
0
Manganese (Mn), % 0 to 0.55
0.65 to 0.9
Molybdenum (Mo), % 0
0.35 to 0.45
Nickel (Ni), % 0 to 0.45
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.012
Silicon (Si), % 10 to 12
1.5 to 1.8
Sulfur (S), % 0
0 to 0.012
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0.050 to 0.1
Zinc (Zn), % 0 to 1.7
0
Residuals, % 0 to 0.25
0