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EN AC-46100 Aluminum vs. S31254 Stainless Steel

EN AC-46100 aluminum belongs to the aluminum alloys classification, while S31254 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46100 aluminum and the bottom bar is S31254 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
190
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.0
40
Fatigue Strength, MPa 110
290
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
80
Tensile Strength: Ultimate (UTS), MPa 270
720
Tensile Strength: Yield (Proof), MPa 160
330

Thermal Properties

Latent Heat of Fusion, J/g 550
300
Maximum Temperature: Mechanical, °C 180
1090
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 540
1420
Specific Heat Capacity, J/kg-K 890
460
Thermal Conductivity, W/m-K 110
14
Thermal Expansion, µm/m-K 21
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 90
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
28
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 7.6
5.5
Embodied Energy, MJ/kg 140
74
Embodied Water, L/kg 1030
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
240
Resilience: Unit (Modulus of Resilience), kJ/m3 170
270
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 27
25
Strength to Weight: Bending, points 34
22
Thermal Diffusivity, mm2/s 44
3.8
Thermal Shock Resistance, points 12
15

Alloy Composition

Aluminum (Al), % 80.4 to 88.5
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0 to 0.15
19.5 to 20.5
Copper (Cu), % 1.5 to 2.5
0.5 to 1.0
Iron (Fe), % 0 to 1.1
51.4 to 56.3
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0 to 0.3
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Molybdenum (Mo), % 0
6.0 to 6.5
Nickel (Ni), % 0 to 0.45
17.5 to 18.5
Nitrogen (N), % 0
0.18 to 0.22
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 10 to 12
0 to 0.8
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.7
0
Residuals, % 0 to 0.25
0