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EN AC-46100 Aluminum vs. S31803 Stainless Steel

EN AC-46100 aluminum belongs to the aluminum alloys classification, while S31803 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46100 aluminum and the bottom bar is S31803 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
260
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.0
29
Fatigue Strength, MPa 110
370
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
80
Tensile Strength: Ultimate (UTS), MPa 270
710
Tensile Strength: Yield (Proof), MPa 160
500

Thermal Properties

Latent Heat of Fusion, J/g 550
300
Maximum Temperature: Mechanical, °C 180
1060
Melting Completion (Liquidus), °C 600
1450
Melting Onset (Solidus), °C 540
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 110
16
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 90
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
17
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.6
3.6
Embodied Energy, MJ/kg 140
49
Embodied Water, L/kg 1030
160

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
180
Resilience: Unit (Modulus of Resilience), kJ/m3 170
630
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 27
25
Strength to Weight: Bending, points 34
23
Thermal Diffusivity, mm2/s 44
4.3
Thermal Shock Resistance, points 12
20

Alloy Composition

Aluminum (Al), % 80.4 to 88.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
21 to 23
Copper (Cu), % 1.5 to 2.5
0
Iron (Fe), % 0 to 1.1
63.7 to 71.9
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0 to 0.3
0
Manganese (Mn), % 0 to 0.55
0 to 2.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0 to 0.45
4.5 to 6.5
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 10 to 12
0 to 1.0
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.7
0
Residuals, % 0 to 0.25
0