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EN AC-46100 Aluminum vs. S32520 Stainless Steel

EN AC-46100 aluminum belongs to the aluminum alloys classification, while S32520 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46100 aluminum and the bottom bar is S32520 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
270
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.0
28
Fatigue Strength, MPa 110
460
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
80
Tensile Strength: Ultimate (UTS), MPa 270
860
Tensile Strength: Yield (Proof), MPa 160
630

Thermal Properties

Latent Heat of Fusion, J/g 550
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 540
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 110
15
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 90
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 10
20
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.6
4.0
Embodied Energy, MJ/kg 140
55
Embodied Water, L/kg 1030
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
220
Resilience: Unit (Modulus of Resilience), kJ/m3 170
960
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 27
31
Strength to Weight: Bending, points 34
26
Thermal Diffusivity, mm2/s 44
4.1
Thermal Shock Resistance, points 12
24

Alloy Composition

Aluminum (Al), % 80.4 to 88.5
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
24 to 26
Copper (Cu), % 1.5 to 2.5
0.5 to 2.0
Iron (Fe), % 0 to 1.1
57.3 to 66.8
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0 to 0.3
0
Manganese (Mn), % 0 to 0.55
0 to 1.5
Molybdenum (Mo), % 0
3.0 to 4.0
Nickel (Ni), % 0 to 0.45
5.5 to 8.0
Nitrogen (N), % 0
0.2 to 0.35
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 10 to 12
0 to 0.8
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.7
0
Residuals, % 0 to 0.25
0