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EN AC-46100 Aluminum vs. S44800 Stainless Steel

EN AC-46100 aluminum belongs to the aluminum alloys classification, while S44800 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46100 aluminum and the bottom bar is S44800 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
190
Elastic (Young's, Tensile) Modulus, GPa 73
210
Elongation at Break, % 1.0
23
Fatigue Strength, MPa 110
300
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
82
Tensile Strength: Ultimate (UTS), MPa 270
590
Tensile Strength: Yield (Proof), MPa 160
450

Thermal Properties

Latent Heat of Fusion, J/g 550
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 600
1460
Melting Onset (Solidus), °C 540
1410
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 110
17
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 90
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 10
19
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.6
3.8
Embodied Energy, MJ/kg 140
52
Embodied Water, L/kg 1030
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
120
Resilience: Unit (Modulus of Resilience), kJ/m3 170
480
Stiffness to Weight: Axial, points 15
15
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 27
21
Strength to Weight: Bending, points 34
20
Thermal Diffusivity, mm2/s 44
4.6
Thermal Shock Resistance, points 12
19

Alloy Composition

Aluminum (Al), % 80.4 to 88.5
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0 to 0.15
28 to 30
Copper (Cu), % 1.5 to 2.5
0 to 0.15
Iron (Fe), % 0 to 1.1
62.6 to 66.5
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0 to 0.3
0
Manganese (Mn), % 0 to 0.55
0 to 0.3
Molybdenum (Mo), % 0
3.5 to 4.2
Nickel (Ni), % 0 to 0.45
2.0 to 2.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 10 to 12
0 to 0.2
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.7
0
Residuals, % 0 to 0.25
0