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EN AC-46200 Aluminum vs. SAE-AISI 1080 Steel

EN AC-46200 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1080 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46200 aluminum and the bottom bar is SAE-AISI 1080 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 82
220 to 260
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.1
11
Fatigue Strength, MPa 87
300 to 360
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
72
Tensile Strength: Ultimate (UTS), MPa 210
770 to 870
Tensile Strength: Yield (Proof), MPa 130
480 to 590

Thermal Properties

Latent Heat of Fusion, J/g 510
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 540
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 110
51
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 88
11

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.8
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.7
1.4
Embodied Energy, MJ/kg 140
19
Embodied Water, L/kg 1060
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0
80 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 110
610 to 920
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 21
27 to 31
Strength to Weight: Bending, points 28
24 to 26
Thermal Diffusivity, mm2/s 44
14
Thermal Shock Resistance, points 9.5
25 to 29

Alloy Composition

Aluminum (Al), % 82.6 to 90.3
0
Carbon (C), % 0
0.75 to 0.88
Copper (Cu), % 2.0 to 3.5
0
Iron (Fe), % 0 to 0.8
98.1 to 98.7
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0.15 to 0.65
0.6 to 0.9
Nickel (Ni), % 0 to 0.35
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 7.5 to 9.5
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.2
0
Residuals, % 0 to 0.25
0