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EN AC-46200 Aluminum vs. S42010 Stainless Steel

EN AC-46200 aluminum belongs to the aluminum alloys classification, while S42010 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46200 aluminum and the bottom bar is S42010 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.1
18
Fatigue Strength, MPa 87
220
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 210
590
Tensile Strength: Yield (Proof), MPa 130
350

Thermal Properties

Latent Heat of Fusion, J/g 510
280
Maximum Temperature: Mechanical, °C 170
800
Melting Completion (Liquidus), °C 620
1440
Melting Onset (Solidus), °C 540
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 110
29
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 88
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 10
8.5
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 7.7
2.2
Embodied Energy, MJ/kg 140
30
Embodied Water, L/kg 1060
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0
95
Resilience: Unit (Modulus of Resilience), kJ/m3 110
310
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 21
21
Strength to Weight: Bending, points 28
20
Thermal Diffusivity, mm2/s 44
7.9
Thermal Shock Resistance, points 9.5
21

Alloy Composition

Aluminum (Al), % 82.6 to 90.3
0
Carbon (C), % 0
0.15 to 0.3
Chromium (Cr), % 0
13.5 to 15
Copper (Cu), % 2.0 to 3.5
0
Iron (Fe), % 0 to 0.8
80.9 to 85.6
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0.15 to 0.65
0 to 1.0
Molybdenum (Mo), % 0
0.4 to 0.85
Nickel (Ni), % 0 to 0.35
0.35 to 0.85
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 7.5 to 9.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 1.2
0
Residuals, % 0 to 0.25
0