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EN AC-46200 Aluminum vs. S42035 Stainless Steel

EN AC-46200 aluminum belongs to the aluminum alloys classification, while S42035 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46200 aluminum and the bottom bar is S42035 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 82
160
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.1
18
Fatigue Strength, MPa 87
260
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
77
Tensile Strength: Ultimate (UTS), MPa 210
630
Tensile Strength: Yield (Proof), MPa 130
430

Thermal Properties

Latent Heat of Fusion, J/g 510
280
Maximum Temperature: Mechanical, °C 170
810
Melting Completion (Liquidus), °C 620
1450
Melting Onset (Solidus), °C 540
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 110
27
Thermal Expansion, µm/m-K 22
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 28
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 88
3.2

Otherwise Unclassified Properties

Base Metal Price, % relative 10
9.5
Density, g/cm3 2.8
7.8
Embodied Carbon, kg CO2/kg material 7.7
2.4
Embodied Energy, MJ/kg 140
34
Embodied Water, L/kg 1060
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.0
100
Resilience: Unit (Modulus of Resilience), kJ/m3 110
460
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 21
22
Strength to Weight: Bending, points 28
21
Thermal Diffusivity, mm2/s 44
7.2
Thermal Shock Resistance, points 9.5
22

Alloy Composition

Aluminum (Al), % 82.6 to 90.3
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0
13.5 to 15.5
Copper (Cu), % 2.0 to 3.5
0
Iron (Fe), % 0 to 0.8
78.1 to 85
Lead (Pb), % 0 to 0.25
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0.15 to 0.65
0 to 1.0
Molybdenum (Mo), % 0
0.2 to 1.2
Nickel (Ni), % 0 to 0.35
1.0 to 2.5
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 7.5 to 9.5
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0.3 to 0.5
Zinc (Zn), % 0 to 1.2
0
Residuals, % 0 to 0.25
0