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EN AC-46300 Aluminum vs. SAE-AISI 1020 Steel

EN AC-46300 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1020 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46300 aluminum and the bottom bar is SAE-AISI 1020 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
120 to 130
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.1
17 to 28
Fatigue Strength, MPa 79
180 to 250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
73
Tensile Strength: Ultimate (UTS), MPa 200
430 to 460
Tensile Strength: Yield (Proof), MPa 110
240 to 380

Thermal Properties

Latent Heat of Fusion, J/g 490
250
Maximum Temperature: Mechanical, °C 170
400
Melting Completion (Liquidus), °C 630
1460
Melting Onset (Solidus), °C 530
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 120
52
Thermal Expansion, µm/m-K 22
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 27
11
Electrical Conductivity: Equal Weight (Specific), % IACS 84
12

Otherwise Unclassified Properties

Base Metal Price, % relative 10
1.8
Density, g/cm3 2.9
7.9
Embodied Carbon, kg CO2/kg material 7.7
1.4
Embodied Energy, MJ/kg 140
18
Embodied Water, L/kg 1060
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.9
72 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 89
150 to 380
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 20
15 to 16
Strength to Weight: Bending, points 27
16 to 17
Thermal Diffusivity, mm2/s 47
14
Thermal Shock Resistance, points 9.1
13 to 14

Alloy Composition

Aluminum (Al), % 84 to 90
0
Carbon (C), % 0
0.18 to 0.23
Copper (Cu), % 3.0 to 4.0
0
Iron (Fe), % 0 to 0.8
99.08 to 99.52
Lead (Pb), % 0 to 0.15
0
Magnesium (Mg), % 0.3 to 0.6
0
Manganese (Mn), % 0.2 to 0.65
0.3 to 0.6
Nickel (Ni), % 0 to 0.3
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 6.5 to 8.0
0
Sulfur (S), % 0
0 to 0.050
Tin (Sn), % 0 to 0.1
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.65
0
Residuals, % 0 to 0.55
0