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EN AC-46400 Aluminum vs. EN 1.4557 Stainless Steel

EN AC-46400 aluminum belongs to the aluminum alloys classification, while EN 1.4557 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46400 aluminum and the bottom bar is EN 1.4557 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 77 to 120
160
Elastic (Young's, Tensile) Modulus, GPa 72
200
Elongation at Break, % 1.1 to 1.7
40
Fatigue Strength, MPa 75 to 85
260
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
80
Tensile Strength: Ultimate (UTS), MPa 170 to 310
560
Tensile Strength: Yield (Proof), MPa 110 to 270
300

Thermal Properties

Latent Heat of Fusion, J/g 520
300
Maximum Temperature: Mechanical, °C 170
1090
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 570
1420
Specific Heat Capacity, J/kg-K 890
460
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 22
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.2

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
29
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 7.8
5.6
Embodied Energy, MJ/kg 150
76
Embodied Water, L/kg 1070
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7 to 4.9
190
Resilience: Unit (Modulus of Resilience), kJ/m3 82 to 500
210
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 18 to 32
19
Strength to Weight: Bending, points 26 to 38
19
Thermal Diffusivity, mm2/s 55
4.0
Thermal Shock Resistance, points 7.8 to 14
12

Alloy Composition

Aluminum (Al), % 85.4 to 90.5
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0
19.5 to 20.5
Copper (Cu), % 0.8 to 1.3
0.5 to 1.0
Iron (Fe), % 0 to 0.8
49.5 to 56.3
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.25 to 0.65
0
Manganese (Mn), % 0.15 to 0.55
0 to 1.2
Molybdenum (Mo), % 0
6.0 to 7.0
Nickel (Ni), % 0 to 0.2
17.5 to 19.5
Nitrogen (N), % 0
0.18 to 0.24
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 8.3 to 9.7
0 to 1.0
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.1
0
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.8
0
Residuals, % 0 to 0.25
0