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EN AC-46400 Aluminum vs. Grade 300 Maraging Steel

EN AC-46400 aluminum belongs to the aluminum alloys classification, while grade 300 maraging steel belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (12, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46400 aluminum and the bottom bar is grade 300 maraging steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.1 to 1.7
6.5 to 18
Poisson's Ratio 0.33
0.3
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 170 to 310
1030 to 2030
Tensile Strength: Yield (Proof), MPa 110 to 270
760 to 1990

Thermal Properties

Latent Heat of Fusion, J/g 520
270
Melting Completion (Liquidus), °C 610
1480
Melting Onset (Solidus), °C 570
1430
Specific Heat Capacity, J/kg-K 890
450
Thermal Expansion, µm/m-K 22
12

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
34
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 7.8
5.1
Embodied Energy, MJ/kg 150
68
Embodied Water, L/kg 1070
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7 to 4.9
130 to 170
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 52
23
Strength to Weight: Axial, points 18 to 32
35 to 68
Strength to Weight: Bending, points 26 to 38
28 to 43
Thermal Shock Resistance, points 7.8 to 14
31 to 62

Alloy Composition

Aluminum (Al), % 85.4 to 90.5
0.050 to 0.15
Boron (B), % 0
0 to 0.0030
Calcium (Ca), % 0
0 to 0.050
Carbon (C), % 0
0 to 0.030
Cobalt (Co), % 0
8.5 to 9.5
Copper (Cu), % 0.8 to 1.3
0
Iron (Fe), % 0 to 0.8
65 to 68.4
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.25 to 0.65
0
Manganese (Mn), % 0.15 to 0.55
0 to 0.1
Molybdenum (Mo), % 0
4.6 to 5.2
Nickel (Ni), % 0 to 0.2
18 to 19
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 8.3 to 9.7
0 to 0.1
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.1
0
Titanium (Ti), % 0 to 0.2
0.5 to 0.8
Zinc (Zn), % 0 to 0.8
0
Zirconium (Zr), % 0
0 to 0.020
Residuals, % 0 to 0.25
0