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EN AC-46400 Aluminum vs. S15500 Stainless Steel

EN AC-46400 aluminum belongs to the aluminum alloys classification, while S15500 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (6, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46400 aluminum and the bottom bar is S15500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 77 to 120
290 to 430
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.1 to 1.7
6.8 to 16
Fatigue Strength, MPa 75 to 85
350 to 650
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 170 to 310
890 to 1490
Tensile Strength: Yield (Proof), MPa 110 to 270
590 to 1310

Thermal Properties

Latent Heat of Fusion, J/g 520
280
Maximum Temperature: Mechanical, °C 170
820
Melting Completion (Liquidus), °C 610
1430
Melting Onset (Solidus), °C 570
1380
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 130
17
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.8
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1070
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7 to 4.9
98 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 82 to 500
890 to 4460
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 18 to 32
32 to 53
Strength to Weight: Bending, points 26 to 38
26 to 37
Thermal Diffusivity, mm2/s 55
4.6
Thermal Shock Resistance, points 7.8 to 14
30 to 50

Alloy Composition

Aluminum (Al), % 85.4 to 90.5
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0
14 to 15.5
Copper (Cu), % 0.8 to 1.3
2.5 to 4.5
Iron (Fe), % 0 to 0.8
71.9 to 79.9
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.25 to 0.65
0
Manganese (Mn), % 0.15 to 0.55
0 to 1.0
Nickel (Ni), % 0 to 0.2
3.5 to 5.5
Niobium (Nb), % 0
0.15 to 0.45
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.3 to 9.7
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.1
0
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.8
0
Residuals, % 0 to 0.25
0