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EN AC-46400 Aluminum vs. S45503 Stainless Steel

EN AC-46400 aluminum belongs to the aluminum alloys classification, while S45503 stainless steel belongs to the iron alloys. There are 25 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46400 aluminum and the bottom bar is S45503 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 77 to 120
410 to 500
Elastic (Young's, Tensile) Modulus, GPa 72
190
Elongation at Break, % 1.1 to 1.7
4.6 to 6.8
Fatigue Strength, MPa 75 to 85
710 to 800
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
75
Tensile Strength: Ultimate (UTS), MPa 170 to 310
1610 to 1850
Tensile Strength: Yield (Proof), MPa 110 to 270
1430 to 1700

Thermal Properties

Latent Heat of Fusion, J/g 520
270
Maximum Temperature: Mechanical, °C 170
760
Melting Completion (Liquidus), °C 610
1440
Melting Onset (Solidus), °C 570
1400
Specific Heat Capacity, J/kg-K 890
470
Thermal Expansion, µm/m-K 22
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 7.8
3.4
Embodied Energy, MJ/kg 150
48
Embodied Water, L/kg 1070
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.7 to 4.9
82 to 110
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
24
Strength to Weight: Axial, points 18 to 32
57 to 65
Strength to Weight: Bending, points 26 to 38
39 to 43
Thermal Shock Resistance, points 7.8 to 14
56 to 64

Alloy Composition

Aluminum (Al), % 85.4 to 90.5
0
Carbon (C), % 0
0 to 0.010
Chromium (Cr), % 0
11 to 12.5
Copper (Cu), % 0.8 to 1.3
1.5 to 2.5
Iron (Fe), % 0 to 0.8
72.4 to 78.9
Lead (Pb), % 0 to 0.1
0
Magnesium (Mg), % 0.25 to 0.65
0
Manganese (Mn), % 0.15 to 0.55
0 to 0.5
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0 to 0.2
7.5 to 9.5
Niobium (Nb), % 0
0.1 to 0.5
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 8.3 to 9.7
0 to 0.2
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.1
0
Titanium (Ti), % 0 to 0.2
1.0 to 1.4
Zinc (Zn), % 0 to 0.8
0
Residuals, % 0 to 0.25
0