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EN AC-46500 Aluminum vs. AWS ER80S-Ni1

EN AC-46500 aluminum belongs to the aluminum alloys classification, while AWS ER80S-Ni1 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is AWS ER80S-Ni1.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 74
190
Elongation at Break, % 1.0
27
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
72
Tensile Strength: Ultimate (UTS), MPa 270
630
Tensile Strength: Yield (Proof), MPa 160
530

Thermal Properties

Latent Heat of Fusion, J/g 520
260
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
41
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
7.5
Electrical Conductivity: Equal Weight (Specific), % IACS 81
8.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.7
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.6
1.6
Embodied Energy, MJ/kg 140
21
Embodied Water, L/kg 1030
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
160
Resilience: Unit (Modulus of Resilience), kJ/m3 170
740
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 26
22
Strength to Weight: Bending, points 32
21
Thermal Diffusivity, mm2/s 41
11
Thermal Shock Resistance, points 12
19

Alloy Composition

Aluminum (Al), % 77.9 to 90
0
Carbon (C), % 0
0 to 0.12
Chromium (Cr), % 0 to 0.15
0 to 0.15
Copper (Cu), % 2.0 to 4.0
0 to 0.35
Iron (Fe), % 0 to 1.3
95.3 to 98.8
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0 to 1.3
Molybdenum (Mo), % 0
0 to 0.35
Nickel (Ni), % 0 to 0.55
0.8 to 1.1
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 8.0 to 11
0.4 to 0.8
Sulfur (S), % 0
0 to 0.025
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0
0 to 0.5