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EN AC-46500 Aluminum vs. AWS ER90S-B9

EN AC-46500 aluminum belongs to the aluminum alloys classification, while AWS ER90S-B9 belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is AWS ER90S-B9.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 74
190
Elongation at Break, % 1.0
18
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
75
Tensile Strength: Ultimate (UTS), MPa 270
690
Tensile Strength: Yield (Proof), MPa 160
470

Thermal Properties

Latent Heat of Fusion, J/g 520
270
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 520
1410
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
25
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 81
8.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
7.0
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.6
2.6
Embodied Energy, MJ/kg 140
37
Embodied Water, L/kg 1030
91

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
110
Resilience: Unit (Modulus of Resilience), kJ/m3 170
570
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
25
Strength to Weight: Bending, points 32
22
Thermal Diffusivity, mm2/s 41
6.9
Thermal Shock Resistance, points 12
19

Alloy Composition

Aluminum (Al), % 77.9 to 90
0 to 0.040
Carbon (C), % 0
0.070 to 0.13
Chromium (Cr), % 0 to 0.15
8.0 to 10.5
Copper (Cu), % 2.0 to 4.0
0 to 0.2
Iron (Fe), % 0 to 1.3
84.4 to 90.7
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0 to 1.2
Molybdenum (Mo), % 0
0.85 to 1.2
Nickel (Ni), % 0 to 0.55
0 to 0.8
Niobium (Nb), % 0
0.020 to 0.1
Nitrogen (N), % 0
0.030 to 0.070
Phosphorus (P), % 0
0 to 0.010
Silicon (Si), % 8.0 to 11
0.15 to 0.5
Sulfur (S), % 0
0 to 0.010
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0.15 to 0.3
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0
0 to 0.5