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EN AC-46500 Aluminum vs. EN 1.4109 Stainless Steel

EN AC-46500 aluminum belongs to the aluminum alloys classification, while EN 1.4109 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is EN 1.4109 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
250
Elastic (Young's, Tensile) Modulus, GPa 74
200
Elongation at Break, % 1.0
19
Fatigue Strength, MPa 110
270
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Tensile Strength: Ultimate (UTS), MPa 270
770
Tensile Strength: Yield (Proof), MPa 160
420

Thermal Properties

Latent Heat of Fusion, J/g 520
280
Maximum Temperature: Mechanical, °C 180
820
Melting Completion (Liquidus), °C 610
1440
Melting Onset (Solidus), °C 520
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
30
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 81
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
8.5
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 7.6
2.2
Embodied Energy, MJ/kg 140
30
Embodied Water, L/kg 1030
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
120
Resilience: Unit (Modulus of Resilience), kJ/m3 170
460
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
28
Strength to Weight: Bending, points 32
24
Thermal Diffusivity, mm2/s 41
8.1
Thermal Shock Resistance, points 12
28

Alloy Composition

Aluminum (Al), % 77.9 to 90
0
Carbon (C), % 0
0.6 to 0.75
Chromium (Cr), % 0 to 0.15
14 to 16
Copper (Cu), % 2.0 to 4.0
0
Iron (Fe), % 0 to 1.3
80.7 to 85
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Molybdenum (Mo), % 0
0.4 to 0.8
Nickel (Ni), % 0 to 0.55
0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 8.0 to 11
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.25
0