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EN AC-46500 Aluminum vs. SAE-AISI 81B45 Steel

EN AC-46500 aluminum belongs to the aluminum alloys classification, while SAE-AISI 81B45 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is SAE-AISI 81B45 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
160 to 200
Elastic (Young's, Tensile) Modulus, GPa 74
190
Elongation at Break, % 1.0
12 to 24
Fatigue Strength, MPa 110
250 to 350
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
73
Tensile Strength: Ultimate (UTS), MPa 270
540 to 670
Tensile Strength: Yield (Proof), MPa 160
350 to 560

Thermal Properties

Latent Heat of Fusion, J/g 520
250
Maximum Temperature: Mechanical, °C 180
410
Melting Completion (Liquidus), °C 610
1460
Melting Onset (Solidus), °C 520
1420
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
40
Thermal Expansion, µm/m-K 21
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 81
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 10
2.3
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.6
1.5
Embodied Energy, MJ/kg 140
20
Embodied Water, L/kg 1030
49

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
77 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 170
320 to 840
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
24
Strength to Weight: Axial, points 26
19 to 24
Strength to Weight: Bending, points 32
19 to 22
Thermal Diffusivity, mm2/s 41
11
Thermal Shock Resistance, points 12
17 to 21

Alloy Composition

Aluminum (Al), % 77.9 to 90
0
Boron (B), % 0
0.00050 to 0.0030
Carbon (C), % 0
0.43 to 0.48
Chromium (Cr), % 0 to 0.15
0.35 to 0.55
Copper (Cu), % 2.0 to 4.0
0
Iron (Fe), % 0 to 1.3
97 to 98
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0.75 to 1.0
Molybdenum (Mo), % 0
0.080 to 0.15
Nickel (Ni), % 0 to 0.55
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 8.0 to 11
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.25
0