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EN AC-46500 Aluminum vs. SAE-AISI H42 Steel

EN AC-46500 aluminum belongs to the aluminum alloys classification, while SAE-AISI H42 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is SAE-AISI H42 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 74
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
77
Tensile Strength: Ultimate (UTS), MPa 270
700 to 1980

Thermal Properties

Latent Heat of Fusion, J/g 520
260
Melting Completion (Liquidus), °C 610
1620
Melting Onset (Solidus), °C 520
1570
Specific Heat Capacity, J/kg-K 880
440
Thermal Conductivity, W/m-K 100
24
Thermal Expansion, µm/m-K 21
12

Otherwise Unclassified Properties

Base Metal Price, % relative 10
24
Density, g/cm3 2.9
8.4
Embodied Carbon, kg CO2/kg material 7.6
8.8
Embodied Energy, MJ/kg 140
130
Embodied Water, L/kg 1030
98

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
23
Strength to Weight: Axial, points 26
23 to 65
Strength to Weight: Bending, points 32
21 to 42
Thermal Diffusivity, mm2/s 41
6.5
Thermal Shock Resistance, points 12
20 to 57

Alloy Composition

Aluminum (Al), % 77.9 to 90
0
Carbon (C), % 0
0.55 to 0.7
Chromium (Cr), % 0 to 0.15
3.8 to 4.5
Copper (Cu), % 2.0 to 4.0
0 to 0.25
Iron (Fe), % 0 to 1.3
79.3 to 83.8
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0.15 to 0.4
Molybdenum (Mo), % 0
4.5 to 5.5
Nickel (Ni), % 0 to 0.55
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 8.0 to 11
0
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
5.5 to 6.8
Vanadium (V), % 0
1.8 to 2.2
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.25
0