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EN AC-46500 Aluminum vs. SAE-AISI M4 Steel

EN AC-46500 aluminum belongs to the aluminum alloys classification, while SAE-AISI M4 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is SAE-AISI M4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 74
200
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
76
Tensile Strength: Ultimate (UTS), MPa 270
770 to 2150

Thermal Properties

Latent Heat of Fusion, J/g 520
260
Melting Completion (Liquidus), °C 610
1610
Melting Onset (Solidus), °C 520
1560
Specific Heat Capacity, J/kg-K 880
440
Thermal Conductivity, W/m-K 100
25
Thermal Expansion, µm/m-K 21
12

Otherwise Unclassified Properties

Base Metal Price, % relative 10
25
Density, g/cm3 2.9
8.3
Embodied Carbon, kg CO2/kg material 7.6
14
Embodied Energy, MJ/kg 140
210
Embodied Water, L/kg 1030
110

Common Calculations

Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
23
Strength to Weight: Axial, points 26
26 to 72
Strength to Weight: Bending, points 32
23 to 45
Thermal Diffusivity, mm2/s 41
6.9
Thermal Shock Resistance, points 12
24 to 68

Alloy Composition

Aluminum (Al), % 77.9 to 90
0
Carbon (C), % 0
1.3 to 1.4
Chromium (Cr), % 0 to 0.15
3.8 to 4.8
Copper (Cu), % 2.0 to 4.0
0 to 0.25
Iron (Fe), % 0 to 1.3
75.9 to 81.4
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0.15 to 0.4
Molybdenum (Mo), % 0
4.3 to 5.5
Nickel (Ni), % 0 to 0.55
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 8.0 to 11
0.2 to 0.45
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
5.3 to 6.5
Vanadium (V), % 0
3.8 to 4.5
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.25
0