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EN AC-46500 Aluminum vs. SAE-AISI T4 Steel

EN AC-46500 aluminum belongs to the aluminum alloys classification, while SAE-AISI T4 steel belongs to the iron alloys. There are 21 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is SAE-AISI T4 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 74
210
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
80
Tensile Strength: Ultimate (UTS), MPa 270
800 to 2140

Thermal Properties

Latent Heat of Fusion, J/g 520
250
Melting Completion (Liquidus), °C 610
1810
Melting Onset (Solidus), °C 520
1750
Specific Heat Capacity, J/kg-K 880
410
Thermal Conductivity, W/m-K 100
21
Thermal Expansion, µm/m-K 21
12

Otherwise Unclassified Properties

Base Metal Price, % relative 10
55
Density, g/cm3 2.9
9.4
Embodied Carbon, kg CO2/kg material 7.6
8.5
Embodied Energy, MJ/kg 140
130
Embodied Water, L/kg 1030
120

Common Calculations

Stiffness to Weight: Axial, points 14
12
Stiffness to Weight: Bending, points 49
21
Strength to Weight: Axial, points 26
24 to 64
Strength to Weight: Bending, points 32
20 to 39
Thermal Diffusivity, mm2/s 41
5.4
Thermal Shock Resistance, points 12
24 to 64

Alloy Composition

Aluminum (Al), % 77.9 to 90
0
Carbon (C), % 0
0.7 to 0.8
Chromium (Cr), % 0 to 0.15
3.8 to 4.5
Cobalt (Co), % 0
4.3 to 5.8
Copper (Cu), % 2.0 to 4.0
0 to 0.25
Iron (Fe), % 0 to 1.3
66.3 to 72.3
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0.1 to 0.4
Molybdenum (Mo), % 0
0.4 to 1.0
Nickel (Ni), % 0 to 0.55
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 8.0 to 11
0.2 to 0.4
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
17.5 to 19
Vanadium (V), % 0
0.8 to 1.2
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.25
0