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EN AC-46500 Aluminum vs. S32803 Stainless Steel

EN AC-46500 aluminum belongs to the aluminum alloys classification, while S32803 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is S32803 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
210
Elastic (Young's, Tensile) Modulus, GPa 74
210
Elongation at Break, % 1.0
18
Fatigue Strength, MPa 110
350
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
81
Tensile Strength: Ultimate (UTS), MPa 270
680
Tensile Strength: Yield (Proof), MPa 160
560

Thermal Properties

Latent Heat of Fusion, J/g 520
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 610
1450
Melting Onset (Solidus), °C 520
1400
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 100
16
Thermal Expansion, µm/m-K 21
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 81
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 10
19
Density, g/cm3 2.9
7.7
Embodied Carbon, kg CO2/kg material 7.6
3.7
Embodied Energy, MJ/kg 140
53
Embodied Water, L/kg 1030
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
120
Resilience: Unit (Modulus of Resilience), kJ/m3 170
760
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
25
Strength to Weight: Bending, points 32
22
Thermal Diffusivity, mm2/s 41
4.4
Thermal Shock Resistance, points 12
22

Alloy Composition

Aluminum (Al), % 77.9 to 90
0
Carbon (C), % 0
0 to 0.015
Chromium (Cr), % 0 to 0.15
28 to 29
Copper (Cu), % 2.0 to 4.0
0
Iron (Fe), % 0 to 1.3
62.9 to 67.1
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0 to 0.5
Molybdenum (Mo), % 0
1.8 to 2.5
Nickel (Ni), % 0 to 0.55
3.0 to 4.0
Niobium (Nb), % 0
0.15 to 0.5
Nitrogen (N), % 0
0 to 0.020
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 8.0 to 11
0 to 0.55
Sulfur (S), % 0
0 to 0.0035
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.25
0