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EN AC-46500 Aluminum vs. S39274 Stainless Steel

EN AC-46500 aluminum belongs to the aluminum alloys classification, while S39274 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is S39274 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
270
Elastic (Young's, Tensile) Modulus, GPa 74
210
Elongation at Break, % 1.0
17
Fatigue Strength, MPa 110
380
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 28
81
Tensile Strength: Ultimate (UTS), MPa 270
900
Tensile Strength: Yield (Proof), MPa 160
620

Thermal Properties

Latent Heat of Fusion, J/g 520
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 610
1480
Melting Onset (Solidus), °C 520
1430
Specific Heat Capacity, J/kg-K 880
470
Thermal Conductivity, W/m-K 100
16
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 81
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 10
24
Density, g/cm3 2.9
8.0
Embodied Carbon, kg CO2/kg material 7.6
4.3
Embodied Energy, MJ/kg 140
60
Embodied Water, L/kg 1030
180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
140
Resilience: Unit (Modulus of Resilience), kJ/m3 170
940
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
32
Strength to Weight: Bending, points 32
26
Thermal Diffusivity, mm2/s 41
4.2
Thermal Shock Resistance, points 12
25

Alloy Composition

Aluminum (Al), % 77.9 to 90
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0 to 0.15
24 to 26
Copper (Cu), % 2.0 to 4.0
0.2 to 0.8
Iron (Fe), % 0 to 1.3
57 to 65.6
Lead (Pb), % 0 to 0.35
0
Magnesium (Mg), % 0.050 to 0.55
0
Manganese (Mn), % 0 to 0.55
0 to 1.0
Molybdenum (Mo), % 0
2.5 to 3.5
Nickel (Ni), % 0 to 0.55
6.0 to 8.0
Nitrogen (N), % 0
0.24 to 0.32
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 8.0 to 11
0 to 0.8
Sulfur (S), % 0
0 to 0.020
Tin (Sn), % 0 to 0.15
0
Titanium (Ti), % 0 to 0.25
0
Tungsten (W), % 0
1.5 to 2.5
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.25
0