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EN AC-46500 Aluminum vs. Zamak 5

EN AC-46500 aluminum belongs to the aluminum alloys classification, while Zamak 5 belongs to the zinc alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-46500 aluminum and the bottom bar is Zamak 5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 91
92
Elastic (Young's, Tensile) Modulus, GPa 74
87
Elongation at Break, % 1.0
6.3
Fatigue Strength, MPa 110
56
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 28
33
Tensile Strength: Ultimate (UTS), MPa 270
330
Tensile Strength: Yield (Proof), MPa 160
240

Thermal Properties

Latent Heat of Fusion, J/g 520
120
Maximum Temperature: Mechanical, °C 180
95
Melting Completion (Liquidus), °C 610
390
Melting Onset (Solidus), °C 520
380
Specific Heat Capacity, J/kg-K 880
410
Thermal Conductivity, W/m-K 100
110
Thermal Expansion, µm/m-K 21
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 26
26
Electrical Conductivity: Equal Weight (Specific), % IACS 81
37

Otherwise Unclassified Properties

Base Metal Price, % relative 10
12
Density, g/cm3 2.9
6.4
Embodied Carbon, kg CO2/kg material 7.6
3.0
Embodied Energy, MJ/kg 140
57
Embodied Water, L/kg 1030
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
19
Resilience: Unit (Modulus of Resilience), kJ/m3 170
330
Stiffness to Weight: Axial, points 14
7.5
Stiffness to Weight: Bending, points 49
23
Strength to Weight: Axial, points 26
14
Strength to Weight: Bending, points 32
16
Thermal Diffusivity, mm2/s 41
42
Thermal Shock Resistance, points 12
9.9

Alloy Composition

Aluminum (Al), % 77.9 to 90
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 2.0 to 4.0
0.7 to 1.3
Iron (Fe), % 0 to 1.3
0 to 0.1
Lead (Pb), % 0 to 0.35
0 to 0.0050
Magnesium (Mg), % 0.050 to 0.55
0.025 to 0.080
Manganese (Mn), % 0 to 0.55
0
Nickel (Ni), % 0 to 0.55
0 to 0.020
Silicon (Si), % 8.0 to 11
0 to 0.030
Tin (Sn), % 0 to 0.15
0 to 0.0030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 3.0
94.3 to 95.7
Residuals, % 0 to 0.25
0