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EN AC-48000 Aluminum vs. SAE-AISI 4340M Steel

EN AC-48000 aluminum belongs to the aluminum alloys classification, while SAE-AISI 4340M steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is EN AC-48000 aluminum and the bottom bar is SAE-AISI 4340M steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 100 to 110
710
Elastic (Young's, Tensile) Modulus, GPa 73
190
Elongation at Break, % 1.0
6.0
Fatigue Strength, MPa 85 to 86
690
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 28
72
Tensile Strength: Ultimate (UTS), MPa 220 to 310
2340
Tensile Strength: Yield (Proof), MPa 210 to 270
1240

Thermal Properties

Latent Heat of Fusion, J/g 570
280
Maximum Temperature: Mechanical, °C 190
430
Melting Completion (Liquidus), °C 600
1440
Melting Onset (Solidus), °C 560
1400
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 130
38
Thermal Expansion, µm/m-K 21
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
7.8
Electrical Conductivity: Equal Weight (Specific), % IACS 110
9.1

Otherwise Unclassified Properties

Base Metal Price, % relative 10
3.9
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 7.9
1.9
Embodied Energy, MJ/kg 140
26
Embodied Water, L/kg 1030
55

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2 to 3.0
120
Resilience: Unit (Modulus of Resilience), kJ/m3 300 to 510
4120
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 53
25
Strength to Weight: Axial, points 23 to 33
84
Strength to Weight: Bending, points 31 to 39
51
Thermal Diffusivity, mm2/s 54
10
Thermal Shock Resistance, points 10 to 15
70

Alloy Composition

Aluminum (Al), % 80.4 to 87.2
0
Carbon (C), % 0
0.38 to 0.43
Chromium (Cr), % 0
0.7 to 1.0
Copper (Cu), % 0.8 to 1.5
0
Iron (Fe), % 0 to 0.7
93.3 to 94.8
Magnesium (Mg), % 0.8 to 1.5
0
Manganese (Mn), % 0 to 0.35
0.65 to 0.9
Molybdenum (Mo), % 0
0.35 to 0.45
Nickel (Ni), % 0.7 to 1.3
1.7 to 2.0
Phosphorus (P), % 0
0 to 0.012
Silicon (Si), % 10.5 to 13.5
1.5 to 1.8
Sulfur (S), % 0
0 to 0.012
Titanium (Ti), % 0 to 0.25
0
Vanadium (V), % 0
0.050 to 0.1
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0